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HOW TO:
Honda GX160/200
UPGRADE BASICS
REMOVE GOVERNOR

THROTTLE LINKAGE
STOCK STAGE 1
MIKUNI CARB
MIKUNI TUNING
MIKUNI STAGE 1
CRATE ENGINE
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UPGRADE 150
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SETUP 15O/250
LUBRICATION 150/250
FUEL SYSTEM 150/250
VACUUM LINE 150
VALVE ADJUST 150
SERVICE 250

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HONDA/CLONE   UPGRADE
HOW TO UPGRADE A HONDA GX120/160/200 ENGINE and clones
 
bolt on upgrades!

Many modifications can be performed on your Honda, or clone engine including Titan, Predator and others, for little or no cost. All the parts and info you will need can be found on this page. Whether you are a recreational user or want to race, these upgrades will help you unleash the power of your engine

Boost your Honda, Titan or Predator up to 26hp...
Read the Upgrade Guide below,
CLICK ON THE BLUE LINKS TO SEE PARTS 
REMOVE THE GOVERNOR
The first modification should be removal of the governor. The governor restricts the engine to 3600 RPM. With the governor removed, the RPM will increase to about 5200 resulting in a substantial increase in performance. click to see How to Remove the Governor
HIGH FLOW AIR FILTER
see ALL HIGH FLOW AIR FILTERS. The stock air filter is very restrictive. Upgrading to a High Flow Air Filter will let the engine breathe better and increase power. Installing a HIGH FLOW AIR FILTER, Stock Carb will give you a big boost in performance. Also available is our GENUINE K&N AIR FILTER, Stock Carb with Pre-Filter
Upgrade to the Genuine Mikuni Carb for a MAJOR BOOST IN POWER and use this MIKUNI HIGH FLOW AIR FILTER
HIGH FLOW EXHAUST
The stock exhaust is also very restrictive. A favorite among Kart Racers, the  RLV Header Pipe and Silencer will give you a substantial boost in power and that great sound for a low cost. You will need the Locking Collar to fasten the silencer. Also available for use on both Karts and Minibikes are the Fatty Exhaust and Stinger Exhausts Headers for Maximum Power and Awesome Sound
STAGE 1 KIT
Stock Carb: The Stage 1 Kit, Stock Carb is an inexpensive, easy bolt-on Upgrade to the Intake and Exhaust. Also available is the Genuine K&N Stage 1 KitMikuni Carb: For Top Power see the Mikuni Stage 1 Kit with Fatty or Mikuni Stage 1 Kit with Stinger. This carb upgrade really wakes up the responsiveness of the engine and, as an added bonus, allows you to remove the stock throttle linkage mechanism and replace it with one simple throttle Cable connection. Mikuni Carb Installation
CARB JETS: Upgrading the Intake and Exhaust usually requires re-jetting the Carburetor. If you have to play with your choke to get your engine to run properly, you need to adjust the Carb Main Jet. For the Stock Carb see Honda Main Jets. The .035 Main Jet seems to work best but you may want to try .034, .035 and .036  to see which works best for your engine. For our Mikuni Carbs see Mikuni Main Jets  120-140 for Curved Intake, 170-190 for the Inverted Intake. Open the Float Bowl, unscrew the jet and put in a larger size. see Mikuni Tuning Guide
TOP PLATE
You will be removing the gas tank as part of your build. In addition to its billet aluminum good looks, the Top Plate supports installation of the Fuel Pump and optional Throttle Control. (if using a Mikuni Carb, you do not need to use the throttle control)
BOX STOCK KIT                 
Box Stock is the Beginner Class for Kart Racing. The Box Stock Kit has everything you need to upgrade your stock engine to the Box Stock Class except the exhaust. Kit includes the Top Plate, Chain Guard / Heat Shield, Angled Air Filter, Billet Air Filter Adapter, Fuel Pump, Fuel Line, Throttle Linkage and Hardware and more. Add the RLV Exhaust to complete this kit
UPGRADE THE VALVE SPRINGS
With the governor removed, the stock valve springs will be too weak to operate properly at high RPM. Installing stiffer 18lb Springs will prevent the valves from floating at high RPM
SPARK PLUG
Installing a 3910X Spark Plug costs about $7 and can add an amazing 3/4hp to your engine. This plug is longer than the stock plug and creates more compression. Also, this plug does not need to be gapped or indexed to operate at optimum performance
HEAD GASKET
We have seen thick stock head gaskets on an increasing number of engines. Replacing the stock gasket with a thin .010 gasket will decrease the size of the combustion chamber thereby increasing compression
FLYWHEEL
Before going any further with your engine upgrade, we recommend replacing your heavy 7 pound stock flywheel with a much lighter and better balanced Billet Aluminum Flywheel. The stock flywheel is prone to failure at high rpm, which could result in serious injury. The lighter weight will boost your horsepower and acceleration
ROD
As the RPMs continue to increase, replacing the stock rod with a much stronger and lighter billet aluminum rod is needed to get from 5600rpm to 7200. The ARC Rod is the best choice. It can be ordered stock length or It can also be ordered .010 or .020 longer to increase compression without machining the block, a big boost
CAM
For the Box Stock Class, use the CL1-Improved Cam to follow the racing rules. If you don't care about rules, you can use the Superbox CM .275 Cam, which is as hot as you can go without Rocker-Arm upgrade
SUPERBOX UPGRADE KIT
The Superbox Class is the advanced Honda Clone Kart Racing Class. If you have a Box Stock Engine (Box Stock Kit installed) this Superbox Upgrade Kit will provide you with all the parts needed to upgrade to the more powerful Superbox class
BUILDER PREPARED CLASS
The Builder Prepared Class is the top Honda Clone Kart Racing Class. The complete Builder Prepared Parts Kit includes: Intake, Exhaust, Chain/Heat Guard, Top Plate, Fuel Pump, Valve Springs, Cam, Main Jet, Billet Flywheel, Billet Rod and more
SUPERBOX PARTS KIT
Take your stock Honda, Titan or Clone Engine, and use this Superbox Parts Kit to Build your own Superbox class engine
CRATE ENGINE KIT
Upgrade your stock Honda Titan or Predator engine with this Crate Engine Kit. Includes the Rod, Flywheel, Cam, Mikuni Carb/Intake, Stinger Exhaust, Superchrome Gas Tank and much more. CLOSED COURSE COMPETITION
CRATE ENGINE
Ready-to-Run, Complete Crate Engine. Choose a Titan or Predator. We will install, test, tune, crate and ship. CLOSED COURSE COMPETITION
 
Displaying products 1 - 33 of 33 results
Mikuni Carb Tool Kit
RETAIL MSRP: $29.99
SALE PRICE: $21.95
Mikuni Carb Tool Kit
Handy kit includes all tools necessary to completely disassemble carb, change jets, etc.
Crate Engine Kit
Crate Engine Kit, for Honda GX200
SALE PRICE: $775.00
Crate Engine Kit, for Honda GX200
add this kit to your Honda GX200 engine and Build your own Crate Engine, CLOSED COURSE COMPETITION only, NHRA JR DRAG. Rated at about 25hp, Options: GTC Torque Converter, Drag Clutch, Mikuni Inverted Carb, Stinger Exhaust. ABOUT 25HP works great on Titan
Titan TX200 Crate Engine, Go Kart
Crate Engine, for Go Kart
SALE PRICE: $1,285.95
Crate Engine, for Go Kart
Ready-to-Run, just drop it in. Choose a Titan or Predator Engine, CLOSED COURSE COMPETITION only. Rated at about 25hp, Options: GTC Torque Converter, Drag Clutch, Mikuni Inverted Carb, Stinger Exhaust
Pulse Inlet Fitting, for Honda GX160 GX200 and clones
Pulse Inlet Fitting, for Honda GX160 GX200, Titan and Predator
SALE PRICE: $3.95
Pulse Inlet Fitting, for Honda GX160 GX200, Titan and Predator
The Pulse Inlet Fitting installs into the Valve Cover and allows installation of a vacuume line in order to Pulse the Fuel Pump
FUEL LINE, for minibike, gokart 1/4
FUEL LINE, Transparent, for minibike, gokart 1/4" x 3 feet
RETAIL MSRP: $19.95
SALE PRICE: $16.97
FUEL LINE, Transparent, for minibike, gokart 1/4" x 3 feet
Premium Fuel Line, See thru, choose your color, fits Honda GX , Titan and Predator Engines, most minibikes and gokarts. 1/4" ID, 3/8" OD, 3 foot length
Dyno BP-2 Cam, Honda GX160/200 and Clone Engines
Dyno BP-2 Cam, Honda GX160/200, Titan and Predator Engines
RETAIL MSRP: $79.95
SALE PRICE: $58.95
Dyno BP-2 Cam, Honda GX160/200, Titan and Predator Engines
the BP-2 Cam for Honda GX160, GX200, Titan and Predator Engines. fits the 5.5 and 6.5hp engines Honda and Titan. Works great on our Titan Engines
Dyno Super Box CM Cam, Honda GX160/200 and Clone Engines
Dyno Super Box CM Cam, Honda GX160/200, Titan and Predator Engines
RETAIL MSRP: $79.95
SALE PRICE: $59.95
Dyno Super Box CM Cam, Honda GX160/200, Titan and Predator Engines
Superbox Cam for Honda GX160, GX200 Engines. fits the 5.5 and 6.5hp Honda engines, Titan and Predator. Works great on our Titan Engines. This is the highest you can go without valve train upgrades
6270 ARC Rod, Honda GX200 STD OHV 3.303, and Clone Engines
ARC Rod, Honda GX200 STD OHV, and Titan Engines
RETAIL MSRP: $84.95
SALE PRICE: $69.95
ARC Rod, Honda GX200 STD OHV, and Titan Engines
62XX Billet Rod for Honda GX160, GX200 Engines. Select stock length or a little longer to increase compression with no machining of the block needed. fits the 5.5 and 6.5hp Honda Engines, Titan and Predator. Works great on our Titan Engines
6270 ARC Rod, Honda GX200 STD OHV 3.303, and Clone Engines
ARC Billet Rod for the Harbor Freight Predator
RETAIL MSRP: $84.95
SALE PRICE: $69.95
ARC Billet Rod for the Harbor Freight Predator
New ARC Billet Rod for the Harbor Freight Predator. It is one of our Pro Series Rods, featuring ARC's trademark forced oil dipper.
Flywheel, Billet Honda GX160/200 and Clone Engines
Flywheel, Billet Honda GX160/200 , Titan and Predator Engines
RETAIL MSRP: $149.99
SALE PRICE: $119.95
Flywheel, Billet Honda GX160/200 , Titan and Predator Engines
SFI certified billet aluminum flywheel for Honda GX160, GX200, Titan TX200. The keyway is fixed in the stock position and the stock pull starter can be used. Weighs 3.5lbs and incorporates a special low drag fan design
Flat Black
11" Gas Tank, for Minibike or Gokart, fits Honda GX120/160/200
RETAIL MSRP: $199.99
SALE PRICE: $139.95
11" Gas Tank, for Minibike or Gokart, fits Honda GX120/160/200
11" Gas Tank, for Gokart or Minibike, Billet Aluminum Cap, fits Honda GX120/160/200, Titan and Predator engines. Bare Metal, or brilliant Powder coat finish. Optional Hardware Kit mounts tank on engine. requires mikuni stage 1 kit
Superchrome
11" Gas Tank, for Minibike or Gokarts, Honda GX120/160/200
RETAIL MSRP: $199.95
SALE PRICE: $139.95
11" Gas Tank, for Minibike or Gokarts, Honda GX120/160/200
Superchrome 11" Gas Tank, for Gokart or Minibike, Billet Aluminum Cap, fits Honda GX120/160/200, Titan and Predator Engines. Bare Metal, or brilliant Powder coat finish. Optional Hardware Kit mounts tank on engine. requires mikuni stage 1 kit
AR3910X Spark Plug, Honda GX160 / GX200
Spark Plug, AR3910X Honda GX120/160/200
RETAIL MSRP: $12.00
SALE PRICE: $7.95
Spark Plug, AR3910X Honda GX120/160/200
The AR3910X spark plug is longer. This increases compression and can add as much as 3/4hp. A must have for your Honda GX120/160/200, Titan and Predator. Works great on our Titan Engines
Gas Cap, low profile, Honda GX120,160,200
Gas Cap, low profile, Honda GX120,160,200
SALE PRICE: $28.75
Gas Cap, low profile, Honda GX120,160,200
The stock gas cap can be difficult to remove on a Honda GX engine when mounted on a minibike. This cap solves the problem
Mikuni Carburetor 22mm, for Honda GX120/160/200 and clones
Mikuni Carburetor 22mm, for Honda GX120/160/200, Titan and Predator
RETAIL MSRP: $97.00
SALE PRICE: $85.95
Mikuni Carburetor 22mm, for Honda GX120/160/200, Titan and Predator
This 22mm Genuine Mikuni carburetor works great on Honda GX160/200 and most 110-125cc Pit Bike engines. adds about 1-2hp and increased torque over stock carb and is fuel mixture adjustable. The 22mm is the right choice if you are running stock valves
Gokart Stinger Exhaust Header, Honda GX120/160/200 & clones
Gokart Stinger Exhaust, fits Honda GX120/160/200, Titan and Predator
RETAIL MSRP: $249.00
SALE PRICE: $149.95
Gokart Stinger Exhaust, fits Honda GX120/160/200, Titan and Predator
Mini XRX Gokart Stinger Exhaust from Little BadAss, for use on any Gokart with Stock Carb Honda GX120/160/200, Titan and Predator. Unbelievable Sound, Performance from this pipe. Add Standard or K&N Air Filter
GX200 Hop-Up Kit, bolt-on Engine Upgrade for Honda GX160/200
GX200 Hop-Up Kit, bolt-on Engine Upgrade for Honda GX160/200
RETAIL MSRP: $249.95
SALE PRICE: $164.95
GX200 Hop-Up Kit, bolt-on Engine Upgrade for Honda GX160/200
Bolt-on Engine Upgrade Kit, bump-up to 11hp for your Honda GX120/160/200 (stock carb) engine including Titan and Predator Engines. Choose your Exhaust, Air Filter, K&N or Standard Angled High Flow Air Filter, K&N Pre-Filter, Intake Adapter + more
Titan TX100 3hp Engine
SALE PRICE: $189.95
Titan TX100 3hp Engine
3hp, Horizontal 5/8" Crankshaft 2-7/16, Oil Alert
SuperBox Parts Kit, Honda GX160/200 and Clone Engines
SuperBox Parts Kit, fits Honda GX120/160/200, Titan and Predator
RETAIL MSRP: $479.00
SALE PRICE: $399.95
SuperBox Parts Kit, fits Honda GX120/160/200, Titan and Predator
Take your stock Honda, Titan or Predator, and use this kit to Build your own Superbox class engine fits the 5.5 & 6.5hp Honda GX160 / GX200, Titan and Predator Engines. Works great on our Titan Engines
Carburetor Main Jet, for Honda GX160 GX200 and clones
Carburetor Main Jets, for Honda GX120 GX160 GX200, Titan and Predator
SALE PRICE: $6.95
Carburetor Main Jets, for Honda GX120 GX160 GX200, Titan and Predator
Stock Carburetor Main Jets, for Honda GX120 GX160 GX200, Titan and Predator. When you upgrade your intake and exhaust, you will need to re-jet your carb. The main jet is easily replaceable. Choose from sizes 034, 035, 036 or 037
Dyno CL-1 Improved Cam, Honda GX160/200 and Clone Engines
Dyno CL-1 Improved Cam, Honda GX120/160/200, Titan and Predator Engines
RETAIL MSRP: $55.00
SALE PRICE: $43.75
Dyno CL-1 Improved Cam, Honda GX120/160/200, Titan and Predator Engines
DJ-1109i From Dyno Cams, the CL-1 Improved Cam for Honda GX160, GX200 Engines. fits the 5.5 and 6.5hp engines Honda, Titan and Predator. Works great on our Titan Engines
Pre-Filter Wrap for this K&N Air Filter
Pre-Filter, K&N for Race Kart Honda GX160 / GX200, Titan and Predator
RETAIL MSRP: $23.95
SALE PRICE: $19.95
Pre-Filter, K&N for Race Kart Honda GX160 / GX200, Titan and Predator
Pre-Filter, GENUINE K&N with white lettering, fits the Genuine K&N High Flow Angled Air Filter and standard Angled Air Filter for the Honda GX120/160/200, Titan TX200, Predator 212. Also fits the Mikuni Air Filter
Gasket Set, Titan TX160 5.5hp (Honda GX160)
Gasket Set, for Honda GX160, GX200, Titan and Predator
RETAIL MSRP: $25.95
SALE PRICE: $23.95
Gasket Set, for Honda GX160, GX200, Titan and Predator
Stock Gasket Set for Honda GX160 5.5hp, GX200 6.5hp engines, fits our Titan TX160 5.5hp and TX200 6.5hp Engines, Titan and Predator
Engine Top Plate, Honda GX160 / GX200 and clones
Engine Top Plate/Throttle Mechanism, Honda GX160/GX200
RETAIL MSRP: $59.00
SALE PRICE: $28.95
Engine Top Plate/Throttle Mechanism, Honda GX160/GX200
Topp plate/throttle mechanism is CNC machined from 1/8" aluminum plate so you know it looks great. The integrated throttle mechanism is adjustable to maximize foot pedal travel giving you more precise throttle control. Honda GX120/160/200, Titan, Predator
Big Bertha Chain Guard / Heat Shield, Honda GX160/200 and Clones
Big Bertha Chain Guard / Heat Shield, Honda GX160/200, Titan and Predator
RETAIL MSRP: $55.00
SALE PRICE: $29.95
Big Bertha Chain Guard / Heat Shield, Honda GX160/200, Titan and Predator
Chain Guard / Heat Shield. fits the 5.5 and 6.5hp Honda GX160 / GX200 , Titan and Predator Engines. Works great on our Titan Engines and Predator 212
Honda 5.5hp / 6.5hp exhaust
Exhaust Header, for Honda GX120/160/200, Titan TX200, Predator 212
RETAIL MSRP: $69.99
SALE PRICE: $58.95
Exhaust Header, for Honda GX120/160/200, Titan TX200, Predator 212
5436C Honda GX200 Exhaust Curved Header exhaust pipe will wake up your Honda GX120/160/200. Get on the throttle with this bolted on your motor and prepare for instant RPMs and acceleration. works great on our Titan and Predator
Superbox Upgrade Kit, Honda GX160/200 Engines
Superbox Upgrade Kit, Honda GX160/200, Titan and Predator Engines
RETAIL MSRP: $395.00
SALE PRICE: $319.95
Superbox Upgrade Kit, Honda GX160/200, Titan and Predator Engines
If you have installed a Box Stock kit and want to upgrade to the more powerful Superbox Class, this kit contains the new parts you need. fits the 5.5 & 6.5hp Honda GX160 / GX200 , Titan and Predator Engines. Works great on our Titan Engine
FUEL LINE, 500 Feet, 1/4 inch I.D. TRANSPARENT, Gokart Minibike
FUEL LINE, 100 Feet, 1/4" ID 3/8 OD, Gokart Minibike
SALE PRICE: $149.95
FUEL LINE, 100 Feet, 1/4" ID 3/8 OD, Gokart Minibike
100 Foot Roll of Premium Fuel Line, See thru, choose your color, fits Honda GX , Titan and Predator Engines, most minibikes and gokarts. 1/4" ID, 3/8" OD
FUEL LINE, 500 Feet, 1/4 inch I.D. TRANSPARENT, Gokart Minibike
FUEL LINE, 500 Feet, 1/4" ID 3/8 OD, Gokart Minibike
SALE PRICE: $492.95
FUEL LINE, 500 Feet, 1/4" ID 3/8 OD, Gokart Minibike
500 Foot Roll of Premium Fuel Line, See thru, choose your color, fits Honda GX , Titan and Predator Engines, most minibikes and gokarts. 1/4" ID, 3/8" OD
Gas Tank Mount, for Honda GX160/200
Mounting Brackets, for 7" and 11" Gas Tank, fits Honda GX120/160/200, Titan TX200, Predator 212
RETAIL MSRP: $24.95
SALE PRICE: $23.95
Mounting Brackets, for 7" and 11" Gas Tank, fits Honda GX120/160/200, Titan TX200, Predator 212
set of 2 brackets. Gas Tank mount for Honda GX120/160 or GX200, Predator 212 and Titan TX200 engines. Used to mount the Little BadAss 7" and 11" Gas Tank on the engine. for any minibike or gokart
Honda / Clone B91 Silencer for 1
Exhaust Silencer, fits Honda, Titan and Predator
RETAIL MSRP: $59.00
SALE PRICE: $47.95
Exhaust Silencer, fits Honda, Titan and Predator
4100 Exhaust Silencer for Honda GX160/200. Installs on RLV 5436C exhaust pipe. works great on our Titan engines
Air Filter, Mikuni VM22mm Honda GX120/160/200
Air Filter, High Flow for Mikuni VM22mm Honda GX120/160/200
RETAIL MSRP: $29.95
SALE PRICE: $21.95
Air Filter, High Flow for Mikuni VM22mm Honda GX120/160/200
High Flow Air filter for Mikuni VM 22mm Carburetor. Use on Honda GX120/160/200 including Titan and Predator 212
Valve Springs, Stage 1 Box Stock, Honda GX160/200 and Clone Engines
Valve Springs, Stage 1 Box Stock, Honda GX120/160/200, Titan and Predator Engines
RETAIL MSRP: $18.99
SALE PRICE: $17.95
Valve Springs, Stage 1 Box Stock, Honda GX120/160/200, Titan and Predator Engines
DJ-1055WA Valve Springs for Honda GX160 and GX200 , Titan and Predator Engines. superior in every way to the old trick springs fits the 5.5 and 6.5hp engines Honda and Titan. Works great on our Titan Engines
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