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Hornet Minibike Kit


5 Inch wheels with Titan TX200S EngineHornet Minibike, shown with Mikuni Stage 1 and StingerHornet Minibike, shown with 5inch Wheels, Honda GX160 Mikuni and StingerHornet Minibike, shown with Honda GX160 with Mikuni Stage 1 and Fatty5inch Wheels6inch Wheels8inch Wheels10 inch WheelsHornet Minibike, shown Mikuni Stage 1 and Fatty
LIST PRICE: $549.00
MEGA SALE: $359.95
You Save: $189.05 (34 %)
IN STOCK

PRODUCT OPTIONS

* denotes required field

Wheel Size*
Chain Guard*
Clutch Options*
HORNET MINIBIKE   
  MADE-IN-USA
  5, 6, 8 or 10" Wheels
 
Everything you need except Engine and Clutch is included in this Kit. 
add a Clutch in Product Options above. click Add-to-Cart, then
  scroll down to select an Engine and other options

Painting and Assembly Required

NOTE: The optional Stinger and Fatty Exhausts and the Mikuni Carb shown fit the 5 and 6" wheel minibike kits only. If you choose an 8 or 10" wheel minibike kit, you should run the Stock Engine.

GAS CAP:  The Titan 5.5 and 6.5hp engines slip right in. The gas cap can be a bit snug for fueling. You can pop the top off of the gas cap for easy gas cap removal or run an external tank. The Honda GX120/160/200 can use our low profile gas cap.


INCLUDED: 
  • Will accept a 3 to 6.5hp Engine
  • 5, 6 or 8" Aluminum Mag style Wheels, or 10" Steel Wheels
  • *72T #35 Sprocket/Brake Drum
  • 4 1/2" Internal Expanding Brake
  • Front Tire: 4.10 x 3.50 x 5" - Sawtooth  w/Innertube
  • Rear Tire: 4.10 x 3.50 x 5" - Knobby  w/Innertube
  • Front Axle assy
  • Rear Axle assy
  • Wheel Spacers (4)
  • Throttle Controls with Cable
  • Brake Lever with Cable
  • #35 chain with master link
  • Foot Pegs (2)  
  • Hardware Kit

*NOTE: 5" wheel kit comes with a 60T sprocket


SEAT HEIGHT
5" Wheels 25"
6" Wheels 26.4"
8" Wheels 27.9"
10" Wheels 28.2"

ENGINE
Engine Sold Separately
The Mini Bike Kit does not include an Engine. After adding this Mini Bike Kit to your cart, you can scroll down to select an engine to complete your build. Customer is responsible for Engine and Drive Train selection and installation including throttle control and fuel delivery systems. read warning from manufacturer below
 
FUN TO BUILD
Has everything you need. Easy-to-follow Instructions included.

No Welding, just basic tools. it's Fun!   Assembly Manual

Product Bill Of Materials (included with this product) click on the Blue Part# to display the part
     Part #  Description   Qty  

1632 MINIBIKE SEAT, 12" PLUSH 1

1731 BRAKE LEVER, SPLIT MOUNTNG COLLAR & ADJUSTER HARDWARE FOR 7/8" HANDELBARS ONLY 1

1739 FOOT PEG, FOLDING, PAIR 1

1754 BRAKE CABLE, 5/64" OD X 56" LENGTH W/48" CONDUIT & .370 BARREL END 1

2218 BRAKE DRUM, 4-1/2" & #35 72T SPROCKET, MACHINED ID, ZINC PLATED 1

2260 BRAKE SHOES, LINED, FOR 4-1/2" BRAKE (PAIR) 1

2263 ACTUATOR ARM FOR 4-1/2" BRAKE 1

2264 SPRING FOR 4-1/2" BRAKE (SOLD SINGLY, 2 REQUIRED FOR ASSEMBLY) 2

2359 THROTTLE KIT, ECONOMY, 50" UNLINED CONDUIT, 54" CABLE (7X7 TYPE) & DELUXE DUMMY GRIP, FOR 7/8" OD HANDLEBARS 1

2360 WIRE STOP WITH SCREW, 1/4" OD X 8-32" ID X 3/8" LENGTH, 3/32" MAXIMUM CABLE DIAMETER 1

2361 WIRE SWIVEL WITH SCREW, 1/4" OD X 8-32" ID X .240" LENGTH, 3/32" MAXIMUM CABLE DIAMETER 1

2375 CONDUIT CLIP 1/4 & 7/32 (7/8 TUBE) 6

2379 CONDUIT CLAMP, 7/32" ID, FOR 3/16 & 7/32" CONDUIT 1

2386 CONDUIT RETAINER - STRAIGHT, 5/16-24, .260 X 2" LENGTH, FOR 7/32" CONDUIT 1

2391 SPRING, .350" OD X 1/4" ID X 3" LENGTH FOR 7/32" CONDUIT 1

3546 MINIBIKE - FORK ONLY 1

3548 MINIBIKE FRAME (FRAME ONLY) 1

4313 #35 CHAIN, 60" (159 PITCHES), BOXED WITH CONNECTING LINK 1

7033 410/350 X 5 STUDDED TIRE, 4 PLY, 3.5" WIDE, 11.5" OD 1

7037 410/350 X 5 SAWTOOTH TIRE, 4 PLY, 3.5" WIDE, 11.5" OD 1

7132 410/350 X 5 INNER TUBE, BENT STEM 2

8053 5" ALUMINUM TRI-STAR WHEEL, ONE HALF ONLY, BALL BEARING TYPE 4

8110 (INV) 4.5" BRAKE BACK PLATE ZN PLT 1

8121-7 MINI AXLE, STEEL 5/8" DIA, X 6-3/4" LEN, 5/8-18 THREADED ENDS 1" LONG 1

8121-9 MINI AXLE, STEEL 5/8" DIA, X 8-3/4" LEN, 5/8-18 THREADED ENDS 1" LONG 1

8162 MOUNTING CLAMP HALVES, (EACH) 4

8206 PRECISION SEALED BALL BEARING, 5/8" ID X 1-3/8" OD X 7/16" THICK 4

8235 CAM FOR 4-1/2" BRAKE 1

8302 LOCKWASHER, SPLIT, 5/16" ID, ZINC PLATED 3

8321 BUSHING/SPACER, STEEL, 1" OD X 5/8" ID X 1-1/4" LENGTH 4

8356 BUSHING/SPACER, STEEL, 1" OD X 5/8" ID X 1-7/8" LENGTH 1

8363 BUSHING/SPACER, STEEL, 1" OD X 5/8" ID X 1-1/8" LENGTH 1

8410 BOLT, HEX HEAD, 1/4-20 X 5/8", ZINC PLATED 3

8422 BOLT, HEX HEAD, 5/16-18 X 1", ZINC PLATED 2

8465 BOLT, HEX HEAD, 5/16-18 X 3", ZINC PLATED 6

8472 BOLT (FOR SPINDLE AXLE & MINIBIKE FORK TO FRAME), HEX HEAD, 5/8-18 X 6", UNPLATED 1

8510 LOCKNUT, 5/16-18 THIN, NYLON INSERT, ZINC PLATED 10

8515 LOCKNUT/AXLE NUT, 5/8-18 THIN, NYLON INSERT, ZINC PLATED 5

8523 JAM NUT, 5/16-24, RIGHT THREAD, ZINC PLATED 2
 


OPTIONS: for Honda GX120/160/200 and clones, Titan TX200S, Predator 212
  • Fatty Exhaust
  • Stinger Exhaust
  • Mikuni Carburetor
  • Mikuni Stage 1 with Fatty
  • Mikuni Stage 1 with Stinger
  • Low Profile Gas Cap
  • 11" Gas Tank w/engine Mount
 Note: these exhaust systems cannot be sold in CA
 MANUFACTURER'S WARNING

IMPORTANT

READ THIS BEFORE ANY ASSEMBLY

Mini-bikes must be operated in accordance with all applicable laws and regulations and riders must comply with all require­ments regarding head, eye and body protection. Please check with appropriate government agencies before operating your mini-bike. Prior to any operation, all riders must be properly trained in, and fully knowledgeable of all mini-bike functions and safe operation and procedure. Full compliance with this with all information set forth in these guidelines is mandatory. FAILURE TO FULLY COMPLY IS UNSAFE AND COULD POSSIBLY RESULT IN SERIOUS INJURY OR DEATH.


CHAIN GUARD

WARNING: This kit does NOT contain a Chain Guard. IT IS UNSAFE TO OPERATE A MINI-BIKE WITHOUT A CHAIN GUARD. DO NOT OPERATE WITHOUT A CHAIN GUARD COVERING BOTH SPROCKETS AND THE CHAIN.


ASSEMBLY SAFETY

Assembly should be performed by knowledgeable individuals using appropriate tools. Please consult with your retailer or a Kart or Mini-Bike shop or your local, knowledgeable mechanic if you experience problems with, or have questions about any portion of the assembly process, individual or overall function or operation whatsoever.

CAUTION! COMPRESSED AIR CAN BE DANGEROUS! ­Containment guards and eye protection should be used when inflating tires. Assemble tires and wheels with care. Never force a tire onto a wheel by prying against the wheel rim. A properly assembled tire will seat itself onto the wheel rim with less than 15 pounds per square inch (psi) of air pressure.

Part No: A354X
MFG: Hornet
Item Number: 5235
  
WARNING, DEATH OR INJURY CAN OCCUR

GOKARTS AND MINIBIKES CAN BE DANGEROUS TO OPERATE. INJURY AND DEATH CAN RESULT FROM IMPROPER ASSEMBLY and/or operation. Customer assumes all risk associated with assembling, building and operating any minibike or gokart kit. Manufacturer assumes no liability, customer agrees to hold harmless manufacturer and it's associates, affiliates and parent companies. Customer responsible for engine and drive train installation on any gokart or minibike.

MECHANIC RECOMMENDED
Gokart and Minibike kits must be assembled by a qualified mechanic for safety reasons as well as proper operation. THESE ARE PARTS ONLY. Customer is responsible for final design, building of the minibike and installing the Drive train. Customer assumes all risk associated with assembling, building and operating any minibike, gokart or any vehicle the customer builds using these parts. Kits are sold without an engine. Customers should complete a rider safety course prior to the operation of any powersport product.

NO WARRANTY
No warranty on kits. Kits are not returnable for any reason and no refunds will be issued. Customer is responsible for painting and assembly of kit. For safety reasons as well as proper operation, we strongly recommend that kits are assembled and/or inspected by a qualified mechanic or persons with appropriate mechanical expertise prior to operation. We cannot refund or exchange your kit if you cannot perform these functions or refuse to let a shop do it for you

NOT STREET LEGAL
Gokarts and Minibikes are NOT STREET LEGAL. Close Course Competition Only

Product Reviews

(3 Ratings, 1 Review) Average Rating:
ratingratingratingratingrating
ratingratingratingratingrating
Fat Gas Cap required by EPA
Jack (Tempe, AZ) 8/25/2016 4:28 PM
The Titan engine will fit into the engine bay as shown in the picture. The cap can be a bit difficult to remove for fueling. You can pop off the top part of the gas cap for easier fueling. If that's not good enough, you can run your stock gas tank externally or install the cylindrical tank

Quantity Discounts

QuantityAmount
2 to 3$357.95
4 to 6$352.95
7 to 9$350.95
10 to 999$349.95

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