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Taco Minibikes

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3540 Minibike Kit, 5" Aluminum Wheels

3540 Minibike Kit, 5
ratingratingratingratingrating
Reg: $495.00
MEMORIAL DAY SALE: $288.00
IN STOCK
MFG: Kits
Part No: 3540

PRODUCT OPTIONS

* denotes required field

Chain Guard*
Clutch Options*
Kickstand*
Fenders*

Quantity Discounts

QuantityAmount
2 to 3$281.00
4 to 6$278.00
7 to 9$275.00
10 to 999$273.00
MINIBIKE KIT   
  MADE-IN-USA Since 1960
  5" Aluminum Tri-Star Wheels
 
This is the original Mini Bike made since 1960
Remember the Old School Minibikes of the 60s? Like Taco and Rupp? 
 
Those of you who grew up in the 60’s remember Minibikes as a wonderful part of childhood. Boy's who were fortunate enough to own one couldn’t wait to get out of school and go down to the local field to ride. Painting and Assembly Required
 
This is the only Old School Mini Bike still manufactured today!
 

 

SPECS 
  • Will accept a 2 to 6hp Engine
  • 4 1/2" Internal Expanding Brake
  • 5" Aluminum Mag style Wheels
  • Front tire: 4.10 x 3.50 x 5" - Sawtooth
  • Rear tire: 4.10 x 3.50 x 5" - Knobby
  • #35 chain with master link  
  • Low cost, High Quality, MADE-IN-USA 
  • Rugged Construction
  • Ready to paint and assemble with basic hand tools 
 
CLUTCH
You will need to select a Clutch for your Mini Bike in Product Options above.
The 12 tooth clutch will give you a faster take off and lower gearing for climbing hills. The 13 tooth clutch will give you more top end speed
 
ENGINE
Engine Sold Separately. The Mini Bike Kit does not include an Engine unless you add one.
After adding this Mini Bike Kit to your cart, you must scroll down to add an engine.
 
All of the engines shown below fit this frame and have a throttle cable adapter setup for minibikes. Not just any engine will work on a Mini Bike
 
CHAIN GUARD
Add a Chain Guard, Strongly Advised, in Product Options above
   
KICKSTAND
Add a Kickstand with weldable Mounting Bracket in Product Options above
add a kickstand    
FENDERS
Add Fenders in Product Options above. Select Plated or Paint Ready finish. installation requires drilling of the fenders. mounting screws not included
add fenders to your minibike   
GAS TANK: Most of the newer engines now have a larger gas tank and a much taller gas cap due to EPA requirements. On a Minibike, this can make it difficult or impossible to remove the gas cap. If you are ordering one of our minibike kits (Road Rocket, 3540, 3541 or 3544) we recommend installing the external Minibike Gas Tank shown below when using our Titan 6.5 Engines. When using our Robin Engines, we recommend ordering the Low Profile Gas Cap. This is not an issue on a Gokart
 
 
See Mini Bikes in Action
FUN TO BUILD
Has everything you need. Easy-to-follow Instructions included.
No Welding, just basic tools. it's Fun!   Assembly Manual
 
This is an excellent project for you or your family. Not only does it help teach mechanical basics, but you can also have the fun of riding it after you have said
"I built it myself!"
 
The kit includes everything you need except an engine and clutch. Add a Clutch and other add-ons in Product Options above. Then scroll down to add an engine if you need one.
 
 No welding is required! Everything simply bolts together. The Frame & Forks come completely welded and are not painted, are made from thick-wall mild steel tubing.
 
 The engines shown below fit this frame and have throttle cable adapter setup for minibikes.
 
ENGINE INFO: Not just any engine can be used on a Go Kart or Minibike. The engines shown below are factory designed to be used on Go Karts or Minibikes
Lawn Mower and Utility Engines from other suppliers may cause you to have unwanted problems such as these:
  • They may not have the proper spring-loaded throttle return for the throttle cable
  • The crankshaft may be the wrong length and a standard clutch will not fit
  • The side cover may not have a standard bolt pattern for adding chain guards, Torq-a-Verter kits, etc.
  • It may also be completely under-powered because of the RPM range of the engine
 add this gokart kit to your shopping cart above,
  then scroll down to add an Engine shown below (engine sold separately) 

 

WARNING, DEATH OR INJURY CAN OCCUR
GOKARTS AND MINIBIKES CAN BE DANGEROUS TO OPERATE. INJURY AND DEATH CAN RESULT FROM IMPROPER ASSEMBLY and/or operation.

MECHANIC RECOMMENDED
Gokart and Minibike kits must be assembled by a qualified mechanic for safety reasons as well as proper operation. These are parts only. The Customer is responsible for final design and building of the minibike and installing the Drivetrain. Customer assumes all risk associated with assembling and operating any minibike, gokart or any vehicle the customer builds using these parts. Kits are sold without an engine. Customers should complete a rider safety course prior to the operation of any powersport product.

NO WARRANTY
No warranty on kits. Kits are not returnable for any reason and no refunds will be issued. Customer is responsible for painting and assembly of kit. For safety reasons as well as proper operation, we strongly recommend that kits are assembled and/or inspected by a qualified mechanic or persons with appropriate mechanical expertise prior to operation. We cannot refund or exchange your kit if you cannot perform these functions or refuse to let a shop do it for you

RELATED PRODUCTS

Titan 6.5hp OHV Powersport Engine
Titan 6.5hp OHV Powersport Engine 196cc, Go Kart Minibike
Reg: $349.00
MEMORIAL DAY SALE: $209.00
Titan 6.5hp OHV Powersport Engine 196cc, Go Kart Minibike
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ON SALE NOW FOR $209. 6.5hp GX200 Clone Powersport Engine CARB APPROVED fits our kits and can be used as a replacement engine for most Gokarts and Minibikes. 6.5hp, Recoil Start, Throttle Cable Hookup for Gokart or Minibike. Performance parts available
Titan 5.5hp OHV Powersport Engine
Titan 5.5hp OHV Powersport Engine 163cc, Gokart Minibike
Reg: $295.00
MEMORIAL DAY SALE: $238.00
Titan 5.5hp OHV Powersport Engine 163cc, Gokart Minibike
ratingratingratingratingrating
5.5hp GX160 Clone Powersport Engine fits our kits and can be used as a replacement engine for most Gokarts and Minibikes. Overhead Valves, Recoil Start, Throttle Cable Hookup. Performance parts available to boost horsepower up to 26hp
Robin 6hp OHV Powersport Engine
Subaru Robin 6hp OHV Powersport Engine
Reg: $429.00
MEMORIAL DAY SALE: $349.00
Subaru Robin 6hp OHV Powersport Engine
This engine fits all of the minibike and gokarts kits we sell. Can also be used as a replacement engine for most Gokarts and Minibikes. 6hp Overhead Valves, Powersport Throttle Return, 3 year warranty
Robin Low Profile Gas Cap
Robin Low Profile Gas Cap
Reg: $26.95
MEMORIAL DAY SALE: $23.95
Robin Low Profile Gas Cap
The stock gas cap on the Robin Engines may be a little too tall to fit on some minibikes. This low profile gas cap provides a little more clearance and can help make the cap easier to take off
Mini Bike Gas Tank Kit
Mini Bike Gas Tank, small
Reg: $49.00
MEMORIAL DAY SALE: $37.00
Mini Bike Gas Tank, small
External Minibike Gas Tank. Some of the newer engines, including our Titan engines, are a little taller and it can be difficult to remove the gas cap. This tank solves the problem. Easy installation on our minibike kits. Small Plastic Tank
5
1144 5" Mini Bike Front Wheel, Tri-Star
MEMORIAL DAY SALE: $36.95
1144 5" Mini Bike Front Wheel, Tri-Star
5" Aluminum Front Wheel for a Mini Bike. Includes 5" Wheel, Bearing. Fits 5/8" Mini Bike Axle. Use as a front wheel with no brake or sprocket needed
Hub and Sprocket, one piece combo
BUILD-A-WHEEL, 5" Minibike Rear Wheel
Reg: $47.00
MEMORIAL DAY SALE: $36.95
BUILD-A-WHEEL, 5" Minibike Rear Wheel
BUILD-A-WHEEL a complete 1144 Minibike Rear Wheel. Add the Sprocket, Brake, Tire and Tube Our 2208 4-1/2 inch Drum Brake slips into this Drum. The Drum bolts onto our 5, 6, and 8inch Tri-star Wheels
Mini Bike 5
1144 Mini Bike 5" Rear Wheel, w/ Sprocket and Brake Kit
Reg: $179.00
MEMORIAL DAY SALE: $155.85
1144 Mini Bike 5" Rear Wheel, w/ Sprocket and Brake Kit
Minibike Rear Wheel Complete Assembly Includes: 5" Aluminum Wheel, Precision Bearings, 72T Sprocket #35, Drum Brake Assembly, Knobby Tire and Tube. Use as a complete rear wheel system on any minibike. Fits 5/8" Axle
Throttle and Brake Cables
1751 Minibike Throttle Cable
Reg: $14.95
MEMORIAL DAY SALE: $11.95
1751 Minibike Throttle Cable
Premium Mini-Bike Throttle Control Cable. 54" innercable, 48" outer housing. Has a ball on one end, barrel on the other. Premium Quality, Heavy Duty, Long Lasting
Minibike Break Lever
1731 Minibike Brake Lever
Reg: $25.95
MEMORIAL DAY SALE: $19.95
1731 Minibike Brake Lever
Rugged steel brake lever for 7/8" handle. Split mounting collar. Use with barrel end cable. Complete with adjusting hardware
Throttle and Brake Cables
1754 Minibike Brake Cable
Reg: $24.95
MEMORIAL DAY SALE: $19.95
1754 Minibike Brake Cable
Minibike Brake Cable. This Premium universal Brake Cable has a 56" cable with a barrel end and a 48" outer housing. Premium Heavy duty long wear
Minibike Throttle Kit
2359 Mini Bike Throttle Kit
Reg: $34.95
MEMORIAL DAY SALE: $29.95
2359 Mini Bike Throttle Kit
Mini Bike Throttle Kit. Complete Assembly. 7/8" Handlebars, Grip, 54" Cable, Un-Lined Conduit, Dummy Grip and Hardware included
1632 Minibike Seat, 12 inch
Reg: $39.00
MEMORIAL DAY SALE: $30.95
1632 Minibike Seat, 12 inch
12" plush mini bike seat. Sturdy, thick mounting base. Dense foam. High quality cover, 3 threaded inserts for positive mount. Width of 5-1/2" front to 6-1/2" in back. Fits our poular Minibike Kits and most other minibikes out there
Long Minibike Seat
1633 Minibike Seat, 19"
Reg: $47.00
MEMORIAL DAY SALE: $39.95
1633 Minibike Seat, 19"
Mini bike seat, 19" plush. Sturdy, thick mounting base. Dense foam. 3 threaded inserts for positive mount. High quality cover. Width 5-1/2" in front to 7-1/4" in back. Fits our poular Minibike Kits and most other minibikes out there
4-1/2
2208 4-1/2 " Standard Mini Bike Brake
Reg: $39.00
MEMORIAL DAY SALE: $37.90
2208 4-1/2 " Standard Mini Bike Brake
This is the 4-1/2 inch Drum Brake Assembly included in all our minibike kits. for Go Karts, Mini Bikes or any small vehicle. Use as a replacement brake or upgrade an existing Band or Scrub Brake to provide enhanced stopping power

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