ADD A HELMET FOR SAFETY
ADD EYE PROTECTION
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3540 Mini Bike Kit, 5" Aluminum Wheels
3540 Minibike Kit, 5" Aluminum Wheels 3540 Minibike Kit, 5" Aluminum Wheels    |
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LIST PRICE:
$495.00
JUMP START SALE:
$349.00
You Save:
$146.00 (29 %)
IN STOCK
PRODUCT OPTIONS
* denotes required field
Chain Guard*
Clutch Options*
Kickstand*
Fenders*
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MINIBIKE KIT
MADE-IN-USA Since 1960
5" Aluminum Tri-Star Wheels
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Everything you need except Engine and Clutch is included in this kit.
You can add a Clutch in Product Options above. click Add-to-Cart, then
scroll down to select an Engine
the video is not of this kit! It's shown as a great example of what you can do with our minibike parts and kits. Good Job!
This is the original Mini Bike made since 1960
Remember the Old School Minibikes of the 60s? Like Taco, Bonanza and Rupp? MINIBIKE WARNING
Those of you who grew up in the 60’s remember Minibikes as a wonderful part of childhood. Boy's who were fortunate enough to own one couldn't wait to get out of school and go down to the local field to ride.
This is one of the only Old School Mini Bikes still manufactured today!
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SPECS:
- Will accept a 2 to 6hp Engine
- 4 1/2" Internal Expanding Brake
- 60T Sprocket / Brake Drum Combo
- 5" Aluminum Split Rim Mag style Wheels
- 4 Bearings, 2 each wheel
- Front tire: 4.10 x 3.50 x 5" - Sawtooth
- Rear tire: 4.10 x 3.50 x 5" - Knobby
- Front and Rear Innertubes
- Front & Rear Axles
- #35 chain with master link
- Deluxe Throttle Control, Grips and Cable
- Brake Lever and Cable
- Deluxe Padded Seat
- Hardware Kit
- Low cost, High Quality, MADE-IN-USA
- Rugged Construction
- Ready to paint and assemble with basic hand tools
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CLUTCH
You will need to select a Clutch for your Mini Bike in Product Options above.
The 12 tooth clutch will give you a faster take off and lower gearing for climbing hills. The 13 tooth clutch will give you more top end speed
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ENGINE
Engine Sold Separately. The Mini Bike Kit does not include an Engine unless you add one.
After adding this Mini Bike Kit to your cart, you must scroll down to add an engine.
All of the engines shown below fit this frame and have a throttle cable adapter setup for minibikes. Not just any engine will work on a Mini Bike
Note: California customers must use Stock engines only
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CHAIN GUARD
Add a Chain Guard, Strongly Advised, in Product Options above
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KICKSTAND
Add a Kickstand with weldable Mounting Bracket in Product Options above
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FENDERS
Add Fenders in Product Options above. Select Plated or Paint Ready finish. installation requires drilling of the fenders. mounting screws not included
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GAS TANK: Most of the newer engines now have a larger gas tank and a much taller gas cap due to EPA requirements. On a Minibike, this can make it difficult or impossible to remove the gas cap. If you are ordering one of our minibike kits, the plasic top on the gas cap on the Titan engine can be removed for easier re-fueling. You may also install an external Minibike Gas Tank. Our 7 and 11" Cylindrical gas tanks can be mounted on the minibike or directly on the engine. The stock gas tank can be relocated and mounted on the frame in front of the seat using heavy duty zip ties. When using a Honda Engine, we recommend ordering the Low Profile Gas Cap if your going to use the stock Tank. The Predator Engine does not have a low profile gas cap. This is not an issue on a Gokart
shown with a Titan engine, stage 1 with clone pipe, angled air filter and top plate.
See Mini Bikes in Action
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FUN TO BUILD
Has everything you need. Easy-to-follow Instructions included.
This is an excellent project for you or your family. Not only does it help teach mechanical basics, but you can also have the fun of riding it after you have said
"I built it myself!"
The kit includes everything you need except an engine and clutch. Add a Clutch and other add-ons in Product Options above. Then scroll down to add an engine if you need one.
No welding is required! Everything simply bolts together. The Frame & Forks come completely welded and are not painted, are made from thick-wall mild steel tubing.
The engines shown below fit this frame and have throttle cable adapter setup for minibikes.
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ENGINE INFO: Not just any engine can be used on a Go Kart or Minibike. The engines shown below are factory designed to be used on Go Karts or Minibikes
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Lawn Mower and Utility Engines from other suppliers may cause you to have unwanted problems such as these:
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They may not have the proper spring-loaded throttle return for the throttle cable
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The crankshaft may be the wrong length and a standard clutch will not fit
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The side cover may not have a standard bolt pattern for adding chain guards, Torque Converter kits, etc.
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It may also be completely under-powered because of the RPM range of the engine
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add this minibike kit to your shopping cart above,
then scroll down to add an Engine shown below (engine sold separately)
*minibike parts are sold as a novelty items, not for use on public roadways
WARNING: INJURY OR DEATH MAY OCCUR
THESE ARE PARTS ONLY. No representation is made regarding use of these parts for a specific purpose. Customer Assumes All Risk associated from using these parts or operating any device using these parts. Customer is responsible for any and all final design of application and use of these parts. Only persons with proper mechanical training should use these parts
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IMPORTANT
READ THIS BEFORE ANY ASSEMBLY
Mini-bikes must be operated in accordance with all applicable laws and regulations and riders must comply with all requirements regarding head, eye and body protection. Please check with appropriate government agencies before operating your mini-bike. Prior to any operation, all riders must be properly trained in, and fully knowledgeable of all mini-bike functions and safe operation and procedure. Full compliance with this with all information set forth in these guidelines is mandatory.FAILURE TO FULLY COMPLY IS UNSAFE AND COULD POSSIBLY RESULT IN SERIOUS INJURY OR DEATH.
CHAIN GUARD
WARNING: This kit does NOT contain a Chain Guard. IT IS UNSAFE TO OPERATE A MINI-BIKE WITHOUT A CHAIN GUARD. DO NOT OPERATE WITHOUT A CHAIN GUARD COVERING BOTH SPROCKETS AND THE CHAIN.
ASSEMBLY SAFETY
Assembly should be performed by knowledgeable individuals using appropriate tools. Please consult with your retailer or a Kart or Mini-Bike shop or your local, knowledgeable mechanic if you experience problems with, or have questions about any portion of the assembly process, individual or overall function or operation whatsoever.
CAUTION! COMPRESSED AIR CAN BE DANGEROUS! Containment guards and eye protection should be used when inflating tires. Assemble tires and wheels with care. Never force a tire onto a wheel by prying against the wheel rim. A properly assembled tire will seat itself onto the wheel rim with less than 15 pounds per square inch (psi) of air pressure.
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Part No:
A3540
MFG:
Kits
MFG Number:
A3540
WARNING, DEATH OR INJURY CAN OCCUR
GOKARTS AND MINIBIKES CAN BE DANGEROUS TO OPERATE. INJURY AND DEATH CAN RESULT FROM IMPROPER ASSEMBLY and/or operation. Customer assumes all risk associated with assembling, building and operating any minibike or gokart kit. Manufacturer assumes no liability, customer agrees to hold harmless manufacturer and it's associates, affiliates and parent companies. Customer responsible for engine and drive train installation on any gokart or minibike.
MECHANIC RECOMMENDED
Gokart and Minibike kits must be assembled by a qualified mechanic for safety reasons as well as proper operation. THESE ARE PARTS ONLY. Customer is responsible for final design, building of the minibike and installing the Drive train. Customer assumes all risk associated with assembling, building and operating any minibike, gokart or any vehicle the customer builds using these parts. Kits are sold without an engine. Customers should complete a rider safety course prior to the operation of any powersport product.
NO WARRANTY
No warranty on kits. Kits are not returnable for any reason and no refunds will be issued. Customer is responsible for painting and assembly of kit. For safety reasons as well as proper operation, we strongly recommend that kits are assembled and/or inspected by a qualified mechanic or persons with appropriate mechanical expertise prior to operation. We cannot refund or exchange your kit if you cannot perform these functions or refuse to let a shop do it for you
NOT STREET LEGAL
Gokarts and Minibikes are NOT STREET LEGAL. Close Course Competition Only
Product Reviews
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Average Rating:
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great mini bike
Scott
(Shingle Springs, CA)
8/6/2014 5:30 PM
great mini bike kite very easy to put togeather would recomend to every one thanks scott
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Just wanted to express my appreciation to Lilly
Mark M
(Hillsboro, OR)
8/6/2014 5:08 PM
Just wanted to express my appreciation to Lilly in the sales dept. I ordered a mini bike kit for my son, and am completely ignorant re: most things mechanical. (I'm likely to learn far more than he, as we assemble this!!) She was very patient and greatly helpful in walking me thru the on line ordering process. Thanks so much. Best regards, Mark
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Hello! I'm from Russia
Dmitry
(Russia)
8/6/2014 4:41 PM
Hello! I'm from Russia want to buy you doodlebug tell me how much shipping will cost and how long it will last. Dmitry, Order online and use PayPal, w will ship it FedEx no problem
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We love this minibike
Rick Martin
(Santa Monica, CA)
6/25/2013 4:18 PM
I bought one of those cheap minibikes from pep boys. It broke the first day and we could not get any parts. I returned it and bought this kit with an engine. It took us about 3 days to put together and ir runs and rides great. I had the full attention of both of my boys during the build and also when we ride. I just ordered another one so that 2 of us can ride together. This time I ordered the road rocket model with the larger wheels. These bikes are so much fun to ride we just love them. I had a minibike when I was a kid and now I'm re-living those years with my boys. Get this minibike!! Thanks
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Quantity Discounts
| Quantity | Amount |
| 2 to 3 | $347.00 |
| 4 to 6 | $342.00 |
| 7 to 9 | $340.00 |
| 10 to 999 | $339.00 |
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LIST PRICE: $104.00
JUMP START SALE: $59.95
You Save: $44.05 (42 %)
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2224 Centrifugal Clutch for Go Kart or Mini Bike, #35 chain, 3/4" bore, 12-tooth Clutch. Includes Key and Set Screw. High Quality, Heavy Duty, Long Lasting
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LIST PRICE: $79.95
JUMP START SALE: $59.95
You Save: $20.00 (25 %)
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Fatty Mini Bike Exhaust Header fits Honda GX120/160/200, Titan + Predator. This trick exhaust curves to run the pipe thru the frame and out of the way. Awesome sound and performance. A MUST HAVE exhaust for just about any bike or kart MADE-IN-USA
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LIST PRICE: $149.00
JUMP START SALE: $109.95
You Save: $39.05 (26 %)
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for Mini Bike or Go Kart, for STOCK CARBURETOR on your Honda GX120/160/200, Titan or Predator engine. Kit includes: Thru-the-Frame Fatty Exhaust Header, K&N Angled High Flow Air Filter, K&N Pre-Filter, Billet aluminum Intake Adapter, Decals MADE-IN-USA
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LIST PRICE: $149.95
JUMP START SALE: $109.95
You Save: $40.00 (27 %)
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HELMET, GLOVES & GOGGLES, Choose colors and sizes. Helmet Open face for a Go Kart, Mini Bike, ATV, UTV, Goggles Protect your eyes from wind and dust, clear Lens. Gloves Keep your hands warm and protected.
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LIST PRICE: $249.00
JUMP START SALE: $149.95
You Save: $99.05 (40 %)
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from Little BadAss, fits most Mini Bikes and Go Karts: Stinger Mini Bike Exhaust Header. For Honda GX120/160/200, Titan and Predator. Unbelievable Sound, Performance,Pipe runs thru the frame SEE VIDEO
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LIST PRICE: $179.00
JUMP START SALE: $155.85
You Save: $23.15 (13 %)
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Mini Bike Rear Wheel Complete Assembly Includes: 5" Aluminum Wheel, Precision Bearings, 72T Sprocket #35, Drum Brake Assembly, Knobby Tire and Tube. Use as a complete rear wheel system on any Mini Bike. Fits 5/8" Axle
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LIST PRICE: $295.00
JUMP START SALE: $189.95
You Save: $105.05 (36 %)
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Titan TX200S 6.5hp OHV Powersport Engine has the Sport Tank. 196cc Powersport Engine fits our kits, can be used as a replacement engine for most Go Karts and Mini Bikes. 6.5hp, Recoil Start, Throttle Cable Hookup for Go Kart or Mini Bike. CARB APPROVED
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LIST PRICE: $12.00
JUMP START SALE: $7.95
You Save: $4.05 (34 %)
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The AR3910X spark plug is longer. This increases compression and can add as much as 3/4hp. A must have for your Honda GX120/160/200, Titan and Predator. Works great on our Titan Engines
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LIST PRICE: $14.95
JUMP START SALE: $13.95
You Save: $1.00 (7 %)
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Premium Mini-Bike Throttle Control Cable. 54" innercable, 48" outer housing. Has a ball on one end, barrel on the other. Premium Quality, Heavy Duty, Long Lasting
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LIST PRICE: $24.99
JUMP START SALE: $21.97
You Save: $3.02 (12 %)
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Rugged steel brake lever for 7/8" handle. Split mounting collar. Use with barrel end cable. Complete with adjusting hardware
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LIST PRICE: $49.00
JUMP START SALE: $39.95
You Save: $9.05 (18 %)
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External Minibike Gas Tank. Some newer engines, including our Titan engines, are a little taller and it can be difficult to remove the gas cap. This tank solves the problem. Easy installation on our minibike kits. Includes fuel line and attachment straps
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LIST PRICE: $43.99
JUMP START SALE: $39.95
You Save: $4.04 (9 %)
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12" plush mini bike seat. Sturdy, thick mounting base. Dense foam. High quality cover, 3 threaded inserts for positive mount. Width of 5-1/2" front to 6-1/2" in back. Fits our poular Mini Bike Kits and most other Mini Bikes out there
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LIST PRICE: $47.99
JUMP START SALE: $44.95
You Save: $3.04 (6 %)
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Mini bike seat, 19" plush. Sturdy, thick mounting base. Dense foam. 3 threaded inserts for positive mount. High quality cover. Width 5-1/2" in front to 7-1/4" in back. Fits our poular Mini Bike Kits and most other Mini Bikes out there
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LIST PRICE: $54.95
JUMP START SALE: $44.95
You Save: $10.00 (18 %)
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synthetic ENGINE OIL, CHAIN LUBE, FUEL STABILIZER, THREAD LOCKER, TIRE GAUGE, Go Karts USA Decal. One-Stop Shopping for basic things you will need to setup your Pit Bike, Go Kart, ATV, Buggy. GET IT FREE WITH RENEGADE 250, SSR SCOOTERS
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LIST PRICE: $329.00
JUMP START SALE: $239.95
You Save: $89.05 (27 %)
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5.5hp Engine, TX160S has the Sport Tank. 163cc Powersport Engine fits our kits, can be used as a replacement engine for most Go Karts and Mini Bikes. 5.5hp, Recoil Start, Throttle Cable Hookup for Go Kart or Mini Bike. CARB APPROVED!
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LIST PRICE: $529.95
JUMP START SALE: $269.95
You Save: $260.00 (49 %)
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Electric Start, 5.5hp 160cc, 3/4in. x 2 7/16in. Shaft Go Kart. tons of performance parts. save $25 use coupon code TITAN. CANNOT BE SOLD IN CA
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LIST PRICE: $349.00
JUMP START SALE: $289.00
You Save: $60.00 (17 %)
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Mini Bike Upgrade GX200 Engine 11.5HP, Easy Bolt-On Kit Includes: choice of Curved or Inverted Intake Manifold, Genuine 22mm Mikuni Carb, High Flow Air Filter, Stinger Exhaust | fits most Minibikes | fits Honda GX120/160/200, Titan TX200, and Predator 212
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LIST PRICE: $559.95
JUMP START SALE: $289.95
You Save: $270.00 (48 %)
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Electric Start, 6.5hp 196cc, 3/4in. x 2 7/16in. Shaft Go Kart. Estimated availability October 30. sorry, cannot be sold in CA
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LIST PRICE: $17.95
JUMP START SALE: $15.97
You Save: $1.98 (11 %)
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Mini Bike Brake Cable. This Premium universal Brake Cable has a 56" cable with a barrel end and a 48" outer housing. Premium Heavy duty long wear
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LIST PRICE: $29.95
JUMP START SALE: $25.95
You Save: $4.00 (13 %)
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Go Kart and Mini Bike Chain #35, Top Quality, Race Proven, ANSI & ISO Standards Roller Chain. 4 Foot Length with masterlink included
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LIST PRICE: $32.99
JUMP START SALE: $27.05
You Save: $5.94 (18 %)
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410x350x5 Sawtooth Tire for Go Karts and Mini Bikes. Excellent Front Tire for a Go Kart or Mini Bike. This very popular tire is used as the front tire on our Go Kart and Mini Bike kits
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LIST PRICE: $34.95
JUMP START SALE: $29.95
You Save: $5.00 (14 %)
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Mini Bike Throttle Kit. Complete Assembly. 7/8" Handlebars, Grip, 54" Cable, Un-Lined Conduit, Dummy Grip and Hardware included
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LIST PRICE: $47.00
JUMP START SALE: $36.95
You Save: $10.05 (21 %)
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BUILD-A-WHEEL a complete 1144 Mini Bike Rear Wheel. Add the Sprocket, Brake, Tire and Tube Our 2208 4-1/2 inch Drum Brake slips into this Drum. The Drum bolts onto our 5, 6, and 8inch Tri-star Wheels
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LIST PRICE: $99.99
JUMP START SALE: $69.95
You Save: $30.04 (30 %)
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Perfect for Mini Bike and Go Kart Riders. Ride in comfort and style in this updated retro inspired 3/4 helmet. This helmet is lightweight, fits snug and has a mega finish, injected molded ABS, comfort padding, impact absorbent liner and it's DOT approved
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LIST PRICE: $99.99
JUMP START SALE: $69.95
You Save: $30.04 (30 %)
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Perfect for Mini Bike and Go Kart Riders. Ride in comfort and style in this updated retro inspired 3/4 helmet. This helmet is lightweight, fits snug and has a mega finish, injected molded ABS, comfort padding, impact absorbent liner and it's DOT approved
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LIST PRICE: $124.00
JUMP START SALE: $69.95
You Save: $54.05 (44 %)
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Extreme-Duty Centrifugal Clutch for Go Kart or Mini Bike, #35 chain, 3/4 inch bore, 12-tooth Clutch. Includes Key and Set Screw. High Quality, Heavy Duty, Long Lasting. rated at up to 13hp
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LIST PRICE: $249.95
JUMP START SALE: $174.50
You Save: $75.45 (30 %)
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Bolt-on Engine Upgrade Kit, bump-up to 11hp for your Honda GX120/160/200 (stock carb) engine including Titan and Predator Engines. Choose your Exhaust, Air Filter, K&N or Standard Angled High Flow Air Filter, K&N Pre-Filter, Intake Adapter + more
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LIST PRICE: $28.95
JUMP START SALE: $26.95
You Save: $2.00 (7 %)
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5" Knobby Tire for Go Kart or Mini Bike. Fits 5" wheel. Use on Front or Rear. 4-Ply, 3.5" width, 11.5" Outside Diameter. Used as the Rear Tire on 1144 Wheel on the 3540 Mini Bike kit. This is the standard tire for most Go Karts and minbikes
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LIST PRICE: $497.00
JUMP START SALE: $209.00
You Save: $288.00 (58 %)
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Titan TX200S 6.5hp clone with optional Go Kart Stage 1 kit, engine can be used on a bicycle. Throttle Cable Hookup. Performance parts available to boost horsepower up to 26
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LIST PRICE: $29.99
JUMP START SALE: $23.97
You Save: $6.02 (20 %)
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ROAD RUNNER GOGGLE, Comfort and Style, Adjustable Strap, Black w/Smoke Lens. Great for a Goggle to fit small faces or even children. Flexible Frames, Closed cell foam to block wind and debris, ventilated to help prevent fog, pouch included
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#35 RLV X-treme High Performance Kart Chain "Gold on Gold" Choose Length. Xtreme has made the ultimate in high performance Kart chain. State-of-the-art materials combined with the latest in drive system technology has produced a chain that is lighter...
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JUMP START SALE: Starting at $139.95
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Dress up your Titan TX160/200 Engine with this Custom Chrome Powder Coat Package. CHOOSE YOUR FINISH. includes Stock Tank, Shroud and Recoil Cover, all in a brilliant powder coat custom finish
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for HONDA STOCK CARB, GENUINE K&N Go Kart Air Intake kit. optional Billet Aluminum Carb Intake Adapter, Genuine K&N High Flow Angled Air Filter and mounting Clamp for your Honda GX120/160/200 engine, for stock carb. works great on our Titan engines
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LIST PRICE: $89.95
JUMP START SALE: $79.95
You Save: $10.00 (11 %)
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Harley Style, Very comfortable half helmet. DOT approved
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LIST PRICE: $249.00
JUMP START SALE: $189.00
You Save: $60.00 (24 %)
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(FOR STOCK CARB) Complete Stage 1 Kit Honda GX160/GX200. INCLUDED: Billet Intake Adapter, K&N High Flow Air Filter, K&N Air Filter Clamp, K&N Pre-Filter, K&N Decals, RLV Exhaust Header, RLV Exhaust Silencer, RLV Exhaust Locking Collar, RLV Decals
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JUMP START SALE ON!
Save Extra $25-$500. use coupon code JUMP at checkout Or GET FREE GEAR (learn more)
CUSTOMER REVIEWS
MY RECENT ITEMS
CUSTOMER SERVICE
ASK A QUESTION
CUSTOMER REVIEWS
Honda GX160/200
shop by Video
KARTING HISTORY
Minibike
Minibike Speed
Buggy
ASK A QUESTION
REVIEWS
POST REVIEW
USER FORUM
SLIDE SHOW
CATALOG
Safety
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