3540 Mini Bike Kit, 5 in. Aluminum Wheels

3540 Minibike Kit, 5 in. Aluminum Wheels
Item No: 1289
Brand: Kits
List Price: $449.00
MEGA SALE: $386.00
You Save: $63.00 (14 %)
In Stock
Product Options

* denotes required field

Chain Guard*
Clutch Options*
Kickstand*
Fenders*
Get a Free Gift or Extra Discount

MINIBIKE KIT

MADE-IN-USA Since 1960. Everything you need except Engine and Clutch is included in this kit.

You can add a Clutch in Product Options above. click Add-to-Cart, then scroll down to select an Engine

the video is not of this kit! It's shown as a great example of what you can do with our minibike parts and kits.  Good Job!

Painting and Assembly Required           Assembly Manual
 
This is the original Mini Bike made since 1960

Remember the Old School Minibikes of the 60s? Like Taco, Bonanza and Rupp? MINIBIKE WARNING

Those of you who grew up in the 60’s remember Minibikes as a wonderful part of childhood. Boy's who were fortunate enough to own one couldn't wait to get out of school and go down to the local field to ride.

This is one of the only Old School Mini Bikes still manufactured today!

SPECS:
  • Will accept a 2 to 6hp Engine
  • 4 1/2" Internal Expanding Brake
  • 60T Sprocket / Brake Drum Combo
  • 5" Aluminum Split Rim Mag style Wheels
  • 4 Bearings, 2 each wheel
  • Front tire: 4.10 x 3.50 x 5" - Sawtooth
  • Rear tire: 4.10 x 3.50 x 5" - Knobby
  • Front and Rear Innertubes
  • Front & Rear Axles
  • #35 chain with master link
  • Deluxe Throttle Control, Grips and Cable
  • Brake Lever and Cable  
  • Deluxe Padded Seat
  • Hardware Kit
  • Low cost, High Quality, MADE-IN-USA
  • Rugged Construction
  • Ready to paint and assemble with basic hand tools
CLUTCH
You will need to select a Clutch for your Mini Bike in Product Options above.
The 12 tooth clutch will give you a faster take off and lower gearing for climbing hills. The 13 tooth clutch will give you more top end speed
 
ENGINE
Engine Sold Separately. The Mini Bike Kit does not include an Engine unless you add one.
After adding this Mini Bike Kit to your cart, you must scroll down to add an engine.
 
All of the engines shown below fit this frame and have a throttle cable adapter setup for minibikes. Not just any engine will work on a Mini Bike

Note: California customers must use Stock engines only
 
CHAIN GUARD
Add a Chain Guard, Strongly Advised, in Product Options above
 
KICKSTAND
Add a Kickstand with weldable Mounting Bracket in Product Options above
add a kickstand   
FENDERS
Add Fenders in Product Options above. Select Plated or Paint Ready finish. installation requires drilling of the fenders. mounting screws not included
add fenders to your minibike  
GAS TANK: Most of the newer engines now have a larger gas tank and a much taller gas cap due to EPA requirements. On a Minibike, this can make it difficult or impossible to remove the gas cap. If you are ordering one of our minibike kits, the plasic top on the gas cap on the Titan engine can be removed for easier re-fueling. You may also install an external Minibike Gas Tank. Our 7 and 11" Cylindrical gas tanks can be mounted on the minibike or directly on the engine. The stock gas tank can be relocated and mounted on the frame in front of the seat using heavy duty zip ties. When using a Honda Engine, we recommend ordering the Low Profile Gas Cap if your going to use the stock Tank. The Predator Engine does not have a low profile gas cap. This is not an issue on a Gokart
 
 shown with a Titan engine, stage 1 with clone pipe, angled air filter and top plate.
 
FUN TO BUILD
Has everything you need. Easy-to-follow Instructions included.
No Welding, just basic tools. it's Fun!   Assembly Manual
 
This is an excellent project for you or your family. Not only does it help teach mechanical basics, but you can also have the fun of riding it after you have said
"I built it myself!"
 
 No welding is required! Everything simply bolts together. The Frame & Forks come completely welded and are not painted, are made from thick-wall mild steel tubing.
 
 
ENGINE INFO: Not just any engine can be used on a Go Kart or Minibike. The engines shown below are factory designed to be used on Go Karts or Minibikes
Lawn Mower and Utility Engines from other suppliers may cause you to have unwanted problems such as these:
  • They may not have the proper spring-loaded throttle return for the throttle cable
  • The crankshaft may be the wrong length and a standard clutch will not fit
  • The side cover may not have a standard bolt pattern for adding chain guards, Torque Converter kits, etc.
  • It may also be completely under-powered because of the RPM range of the engine
*minibike parts are sold as a novelty items, not for use on public roadways

WARNING: INJURY OR DEATH MAY OCCUR
THESE ARE PARTS ONLY. No representation is made regarding use of these parts for a specific purpose. Customer Assumes All Risk associated from using these parts or operating any device using these parts. Customer is responsible for any and all final design of application and use of these parts. Only persons with proper mechanical training should use these parts
 

IMPORTANT

READ THIS BEFORE ANY ASSEMBLY

Mini-bikes must be operated in accordance with all applicable laws and regulations and riders must comply with all require­ments regarding head, eye and body protection. Please check with appropriate government agencies before operating your mini-bike. Prior to any operation, all riders must be properly trained in, and fully knowledgeable of all mini-bike functions and safe operation and procedure. Full compliance with this with all information set forth in these guidelines is mandatory.FAILURE TO FULLY COMPLY IS UNSAFE AND COULD POSSIBLY RESULT IN SERIOUS INJURY OR DEATH.


CHAIN GUARD

WARNING: This kit does NOT contain a Chain Guard. IT IS UNSAFE TO OPERATE A MINI-BIKE WITHOUT A CHAIN GUARD. DO NOT OPERATE WITHOUT A CHAIN GUARD COVERING BOTH SPROCKETS AND THE CHAIN.


ASSEMBLY SAFETY

Assembly should be performed by knowledgeable individuals using appropriate tools. Please consult with your retailer or a Kart or Mini-Bike shop or your local, knowledgeable mechanic if you experience problems with, or have questions about any portion of the assembly process, individual or overall function or operation whatsoever.

CAUTION! COMPRESSED AIR CAN BE DANGEROUS! ­Containment guards and eye protection should be used when inflating tires. Assemble tires and wheels with care. Never force a tire onto a wheel by prying against the wheel rim. A properly assembled tire will seat itself onto the wheel rim with less than 15 pounds per square inch (psi) of air pressure.

 
EVERYTHING INCLUDED: Frame, Fork, 5 in. Aluminum Wheels, Tires, Innertubes, Drum Brake , Brake Lever, Brake Cable, 60T Sprocket, #35 Chain, Throttle Controls, Padded Seat and all Hardware. Add Engine and Clutch to complete kit


VEHICLE ASSEMBLY
Since you are skipping the Dealer and saving over half the retail cost, you will have some assembly to do.

Vehicles are shipped warehouse direct, in a crate, 95% assembled.

Customer must:

  • un-crate
  • perform initial vehicle setup
  • perform engine oil service
  • check and adjust all systems, throttle, brakes
  • check and tighten all nuts and bolts
  • perform break-in service after 1 hour of operation
  • by customer's mechanic at customer's expense

EVEN ON ASSEMBLED UNITS: Initial Vehicle Setup and maintenance must be performed by a qualified mechanic.

Initial Setup can include installing: wheels, seats, roll cage, lights, battery. Break-in Service must be performed after 1 hour of operation and can include: engine oil service, check and tighten all nuts and bolts, check and adjust cables, throttle, brakes, chain and all other systems.

Who can work on my Vehicle?
There may not be many Go Kart or Scooter shops in your area.

  • Small Engine Repair Shops
  • Garden Equipment Shops

These shops can help with Assembly, Repair or Maintenance. Often times, they can come to your house.

All Parts are available for online ordering.

All Manuals can be downloaded.  

WARRANTY

The Manufacturer Warranty DOES NOT COVER REPAIRS. The Manufacturer covers parts only and labor is not covered under any circumstances. Any damaged or missing delivery items will be replaced. The warranty covers defects in material and workmanship and DOES NOT COVER repairs or damage due to operation.

SUPPORT

To request support or initiate a Warranty Claim, please complete a Help Request . Parts can be purchased at any time on our website.
 


Resources
  EXTENDED WARRANTY   HELP REQUEST   DOCUMENTATION
  GOKART & MINIBIKE PARTS   ALL PARTS   TRAILMASTER PARTS
choose a Free Gift or get an Extra DiscountSELECT A FREE GIFT

Quantity Discounts

QuantityAmount
2 to 3$384.00
4 to 6$383.00
7 to 9$382.00
10 to 999$380.00
  FREE HELMET   FREE GOGGLES   FREE GLOVES

Product Reviews

Rate This Product:
or Create a Review
(11 Ratings, 5 Reviews) Average Rating:
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great mini bike kit
Mark Gorman (GA) 5/2/2017 6:15 PM
I wanted to share the mini bike experience with my son. I had his attention from the moment the kit arrived. I had a few questions during the build, I called and spoke with Mario who was very knowledgeable. Instructions good but no photos.
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great mini bike
Scott (Shingle Springs, CA) 8/6/2014 5:30 PM
great mini bike kite very easy to put togeather would recomend to every one thanks scott
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Just wanted to express my appreciation to Lilly
Mark M (Hillsboro, OR) 8/6/2014 5:08 PM
Just wanted to express my appreciation to Lilly in the sales dept. I ordered a mini bike kit for my son, and am completely ignorant re: most things mechanical. (I'm likely to learn far more than he, as we assemble this!!) She was very patient and greatly helpful in walking me thru the on line ordering process. Thanks so much. Best regards, Mark
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Hello! I'm from Russia
Dmitry (Russia) 8/6/2014 4:41 PM
Hello! I'm from Russia want to buy you doodlebug tell me how much shipping will cost and how long it will last. Dmitry, Order online and use PayPal, w will ship it FedEx no problem
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We love this minibike
Rick Martin (Santa Monica, CA) 6/25/2013 4:18 PM
I bought one of those cheap minibikes from pep boys. It broke the first day and we could not get any parts. I returned it and bought this kit with an engine. It took us about 3 days to put together and ir runs and rides great. I had the full attention of both of my boys during the build and also when we ride. I just ordered another one so that 2 of us can ride together. This time I ordered the road rocket model with the larger wheels. These bikes are so much fun to ride we just love them. I had a minibike when I was a kid and now I'm re-living those years with my boys. Get this minibike!! Thanks


MINI BIKE EVERYTHING INCLUDED: Frame, Fork, 5 in. Aluminum Wheels, Tires, Innertubes, Drum Brake , Brake Lever, Brake Cable, 60T Sprocket, #35 Chain, Throttle Controls, Padded Seat and all Hardware. Add Engine and Clutch to complete kit new 90-lbs /images/products/detail/Mini_Bike_Kit_5_Inch_Wheels_with_Engine5L.2.jpg Red/Black/Blue A3540 Kits

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    MEGA SALE: $47.95
    You Save: $3.05 (6 %)
    for HONDA STOCK CARB, GENUINE K&N Go Kart Air Intake kit. optional Billet Aluminum Carb Intake Adapter, Genuine K&N High Flow Angled Air Filter and mounting Clamp for your Honda GX120/160/200 engine, for stock carb. works great on our Titan engines
    View K&N High Flow Air Filter, for Race Kart Honda GX120/160/200, Titan TX200, Predator
  • .357 HALF Helmet, Gray Flame
    Item No:
    List Price: $89.95
    MEGA SALE: $79.68
    You Save: $10.27 (11 %)
    Harley Style, Very comfortable half helmet. DOT approved
    View .357 HALF Helmet, Gray Flame
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  • Gas Cap, low profile, Honda GX120,160,200
    Item No: GMWE-07-319
    MEGA SALE: $28.75
    The stock gas cap can be difficult to remove on a Honda GX engine when mounted on a Mini Bike. This cap solves the problem
    View Gas Cap, low profile, Honda GX120,160,200
  • 1144 5 in. Mini Bike Front Wheel, 3 in. Wide Tri-Star
    Item No: A1144
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    MEGA SALE: $38.95
    5 in. Aluminum Front Wheel,b 3 in. Wide, for a Mini Bike. Includes 5 in. Wheel, Bearing. Fits 5/8 in. Mini Bike Axle. Use as a front wheel with no brake or sprocket needed
    View 1144 5 in. Mini Bike Front Wheel, 3 in. Wide Tri-Star
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