3540 Mini Bike Kit, 5 in. Aluminum Wheels
Item No: 1289
Brand: Kits
List Price: $459.00
HALLOWEEN SALE: $397.00
You Save: $62.00 (14 %)
In Stock
Product Options
* denotes required field
Chain Guard*
Clutch Options*
Kickstand*
Fenders*
MINIBIKE KIT
MADE-IN-USA Since 1960. Everything you need
except Engine and Clutch is included in this kit.
You can add a Clutch
in Product Options above. click Add-to-Cart, then scroll down
to select an Engine
the video is not of this kit! It's shown as a great example of what you
can do with our minibike parts and kits. Good Job!
This is
the original Mini Bike made since 1960
Remember the Old
School Minibikes of the 60s? Like Taco, Bonanza and
Rupp?
MINIBIKE WARNING
Those of you who
grew up in the 60’s remember Minibikes as a wonderful part of childhood.
Boy's who were fortunate enough to own one couldn't
wait to get out of school and go down to the local field to ride.
This is one of
the only Old School Mini Bikes still manufactured today!
SPECS:
- Will accept a
2 to 6hp Engine
- 4 1/2" Internal
Expanding Brake
- 60T Sprocket
/ Brake Drum Combo
- 5" Aluminum Split
Rim Mag style Wheels
- 4 Bearings, 2 each wheel
- Front tire: 4.10
x 3.50 x 5" - Sawtooth
- Rear tire: 4.10
x 3.50 x 5" - Knobby
- Front and Rear
Innertubes
- Front & Rear
Axles
- #35 chain with
master link
- Deluxe Throttle
Control, Grips and Cable
- Brake Lever and
Cable
- Deluxe Padded
Seat
- Hardware Kit
- Low cost, High Quality, MADE-IN-USA
- Rugged Construction
- Ready to paint
and assemble with basic hand tools
CLUTCH
You will need to select a Clutch for your
Mini Bike in Product Options above.
The 12 tooth clutch
will give you a faster take off and lower gearing for climbing hills. The 13 tooth clutch
will give you more top end speed
ENGINE
Engine Sold Separately. The Mini Bike
Kit does not include an Engine unless you add one.
After adding this Mini Bike Kit
to your cart, you must scroll down to add an engine.
All of the engines shown below fit
this frame and have a throttle cable adapter setup for minibikes. Not
just any engine will work on a Mini Bike
Note: California
customers must use Stock engines only
CHAIN GUARD
Add a Chain Guard, Strongly Advised,
in Product Options above
KICKSTAND
Add a Kickstand
with weldable Mounting Bracket in Product Options above
FENDERS
Add Fenders in Product Options above. Select Plated or Paint Ready
finish. installation
requires drilling of the fenders. mounting screws not included
GAS TANK: Most
of the newer engines now have a larger gas tank and a much taller gas
cap due to EPA requirements. On a Minibike, this can make it difficult
or impossible to remove the gas cap. If you are ordering one of our
minibike kits, the plasic top on the gas cap on the Titan engine can
be removed for easier re-fueling. You may also install an external Minibike
Gas Tank. Our 7 and 11" Cylindrical gas tanks can be mounted on the
minibike or directly on the engine. The stock gas tank can be relocated
and mounted on the frame in front of the seat using heavy duty zip ties.
When using a Honda Engine, we recommend ordering the Low Profile Gas
Cap if your going to use the stock Tank. The Predator Engine does not
have a low profile gas cap. This is not an issue on a Gokart
shown with a Titan engine, stage 1 with clone pipe, angled air filter and
top plate.
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FUN TO BUILD
Has everything
you need. Easy-to-follow Instructions included.
This is an excellent project for
you or your family. Not only does it help teach mechanical basics,
but you can also have the fun of riding it after you have said
"I built it myself!"
No welding is required! Everything
simply bolts together. The Frame & Forks come completely welded
and are not painted, are made from thick-wall mild steel tubing.
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ENGINE INFO: Not just any engine can be used
on a Go Kart or Minibike. The engines shown below are factory
designed to be used on Go Karts or Minibikes
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Lawn Mower and Utility Engines from other suppliers may
cause you to have unwanted problems such as these:
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-
They may not have the proper spring-loaded throttle return
for the throttle cable
-
The crankshaft may be the wrong length and a standard
clutch will not fit
-
The side cover may not have a standard bolt pattern for
adding chain guards, Torque Converter kits, etc.
-
It may also be completely under-powered because of the
RPM range of the engine
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*minibike parts are sold as a novelty items, not for use on
public roadways
WARNING: INJURY
OR DEATH MAY OCCUR
THESE ARE PARTS ONLY. No representation is made regarding
use of these parts for a specific purpose. Customer Assumes All Risk
associated from using these parts or operating any device
using these parts. Customer is responsible for any and
all final design of application and use of these parts.
Only persons with proper mechanical training should use
these parts
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IMPORTANT
READ THIS BEFORE
ANY ASSEMBLY
Mini-bikes must be operated in accordance with all
applicable
laws and regulations and riders must comply with
all requirements
regarding head, eye and body protection. Please
check
with appropriate government agencies before operating
your
mini-bike. Prior to any operation, all riders must
be properly
trained in, and fully knowledgeable of all mini-bike
functions and safe operation and procedure. Full
compliance with this
with all information set forth in these guidelines
is mandatory.FAILURE
TO FULLY COMPLY IS UNSAFE AND COULD POSSIBLY RESULT
IN SERIOUS INJURY OR DEATH.
CHAIN GUARD
WARNING: This kit does NOT contain a Chain Guard.
IT IS
UNSAFE TO OPERATE A MINI-BIKE WITHOUT A CHAIN
GUARD. DO NOT OPERATE WITHOUT A CHAIN GUARD
COVERING BOTH SPROCKETS AND THE CHAIN.
ASSEMBLY SAFETY
Assembly should be performed by knowledgeable individuals
using appropriate tools. Please consult with your
retailer or a Kart or Mini-Bike shop or your local,
knowledgeable mechanic
if you experience problems with, or have questions
about any
portion of the assembly process, individual or overall
function
or operation whatsoever.
CAUTION! COMPRESSED AIR CAN BE DANGEROUS!
Containment
guards and eye protection should be used when inflating
tires. Assemble tires and wheels with care. Never
force
a tire onto a wheel by prying against the wheel
rim. A properly
assembled tire will seat itself onto the wheel rim
with less than 15 pounds per square inch (psi) of
air pressure.
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EVERYTHING INCLUDED: Frame, Fork, 5 in. Aluminum Wheels, Tires, Innertubes, Drum Brake , Brake Lever, Brake Cable, 60T Sprocket, #35 Chain, Throttle Controls, Padded Seat and all Hardware. Add Engine and Clutch to complete kit
VEHICLE ASSEMBLY
Since you are skipping the Dealer and saving over half the retail
cost, you will have some assembly to do.
Vehicles are shipped warehouse direct, in a crate, 95% assembled.
Customer must:
- un-crate
- perform initial vehicle setup
- perform engine oil service
- check and adjust all systems, throttle, brakes
- check and tighten all nuts and bolts
- perform break-in service after 1 hour of operation
- by customer's mechanic at customer's expense
EVEN ON ASSEMBLED UNITS: Initial Vehicle Setup and maintenance must be performed by a qualified mechanic.
Initial Setup can include installing: wheels, seats, roll cage, lights, battery. Break-in Service must be performed after 1 hour of operation and can include: engine oil service, check and tighten all nuts and bolts, check and adjust cables, throttle, brakes, chain and all other systems.
Who can work on my Vehicle?
There
may not be many Go Kart or Scooter shops in your area.
- Small Engine Repair Shops
- Garden Equipment Shops
These shops can help with Assembly, Repair or Maintenance. Often times, they
can come to your house.
All Parts are available for online ordering.
All Manuals can be downloaded.
WARRANTY
The Manufacturer Warranty DOES NOT COVER REPAIRS. The
Manufacturer covers parts only and labor is not covered
under any circumstances. Any damaged or missing delivery items will be replaced. The
warranty covers defects in material and workmanship and DOES NOT COVER repairs
or damage
due to operation.
SUPPORTTo request support or initiate a Warranty Claim, please complete a
Help Request
. Parts can be purchased at any time on our website.
Resources
choose a Free Gift or get an Extra Discount 
Quantity Discounts
| Quantity | Amount |
| 2 to 3 | $395.00 |
| 4 to 6 | $394.00 |
| 7 to 9 | $393.00 |
| 10 to 999 | $391.00 |
Product Reviews
| (11 Ratings, 5 Reviews) |
Average Rating:
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great mini bike kit
Mark Gorman
(GA)
5/2/2017 6:15 PM
I wanted to share the mini bike experience with my son. I had his attention from the moment the kit arrived. I had a few questions during the build, I called and spoke with Mario who was very knowledgeable. Instructions good but no photos.
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great mini bike
Scott
(Shingle Springs, CA)
8/6/2014 5:30 PM
great mini bike kite very easy to put togeather would recomend to every one thanks scott
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Just wanted to express my appreciation to Lilly
Mark M
(Hillsboro, OR)
8/6/2014 5:08 PM
Just wanted to express my appreciation to Lilly in the sales dept. I ordered a mini bike kit for my son, and am completely ignorant re: most things mechanical. (I'm likely to learn far more than he, as we assemble this!!) She was very patient and greatly helpful in walking me thru the on line ordering process. Thanks so much. Best regards, Mark
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Hello! I'm from Russia
Dmitry
(Russia)
8/6/2014 4:41 PM
Hello! I'm from Russia want to buy you doodlebug tell me how much shipping will cost and how long it will last. Dmitry, Order online and use PayPal, w will ship it FedEx no problem
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We love this minibike
Rick Martin
(Santa Monica, CA)
6/25/2013 4:18 PM
I bought one of those cheap minibikes from pep boys. It broke the first day and we could not get any parts. I returned it and bought this kit with an engine. It took us about 3 days to put together and ir runs and rides great. I had the full attention of both of my boys during the build and also when we ride. I just ordered another one so that 2 of us can ride together. This time I ordered the road rocket model with the larger wheels. These bikes are so much fun to ride we just love them. I had a minibike when I was a kid and now I'm re-living those years with my boys. Get this minibike!! Thanks
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MINI BIKE
EVERYTHING INCLUDED: Frame, Fork, 5 in. Aluminum Wheels, Tires, Innertubes, Drum Brake , Brake Lever, Brake Cable, 60T Sprocket, #35 Chain, Throttle Controls, Padded Seat and all Hardware. Add Engine and Clutch to complete kit
new
90-lbs
/images/products/detail/Mini_Bike_Kit_5_Inch_Wheels_with_Engine5L.2.jpg
Red/Black/Blue
A3540
Kits
Item No:
List Price: $69.00
HALLOWEEN SALE: $57.41
You Save: $11.59 (17 %)
2224 Centrifugal Clutch for Go Kart or Mini Bike, #35 chain, 3/4 in. bore, 12-tooth Clutch. Includes Key and Set Screw. High Quality, Heavy Duty, Long Lasting
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Item No:
List Price: $295.00
HALLOWEEN SALE: $179.95
You Save: $115.05 (39 %)
Titan TX200S™ 6.5hp OHV Powersport Engine has the Sport Tank. 196cc Powersport Engine fits our kits, can be used as a replacement engine for most Go Karts and Mini Bikes. 6.5hp, Recoil Start, Throttle Cable Hookup for Go Kart or Mini Bike. CARB APPROVED
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Item No: G-LD4S-5L
List Price: $124.00
HALLOWEEN SALE: $69.44
You Save: $54.56 (44 %)
Extreme-Duty Centrifugal Clutch for Go Kart or Mini Bike, #35 chain, 3/4 in. bore, 12-tooth Clutch. Includes Key and Set Screw. High Quality, Heavy Duty, Long Lasting. rated at up to 13hp
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Item No:
List Price: $14.95
HALLOWEEN SALE: $12.87
You Save: $2.08 (14 %)
Engine Mounting Hardware Kit. Grade 8 High Tinsel Strength Bolts, Nylock Nuts, Flat washers, Locking Washers. Used to install Honda GX120, 160, 200 and clones including Titan and Predator Engines. stronger because the engines have more horsepower now
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